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Plastics for Structural and Packaging Applications

Foam is in our name, but it’s not all we do - we also offer plastic solutions for all your packaging needs. In many packaging systems, plastic components are used alongside foam to add structure, durability, or functionality.

We fabricate select plastic components that support packaging systems and marketing kits. These parts are typically application-driven and produced in small runs to meet your specific project requirements.

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Plastics We Work With

We work with a range of durable, commonly specified plastics. Material selection is based on the performance requirements of the overall packaging system.
  • Polypropylene (PP) - A lightweight, chemical-resistant plastic.
  • High-Density Polyethylene (HDPE) - A tough, impact-resistant material.
  • Delrin (Acetal) - A precision plastic known for strength and dimensional stability.
  • ABS - A rigid plastic used when additional structural integrity or clean finishes are needed.
  • Polycarbonate - A strong, transparent plastic.
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Common Applications

Typical applications of plastics in our processes include:

  • Boxes, crates, and kits
  • Sliding ramps
  • Structural supports
  • Small run machined parts
  • Display windows

These components are designed to work in coordination with other materials to create complete packaging solutions.

When Plastic Makes Sense

Plastic is often selected when a packaging system requires something more than just a custom insert. Benefits include...

Added structural strength

Moisture or chemical resistance

Reduced weight compared to metal or wood

Transparent viewing panels

Aesthetic flourishes

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Protect Your Package in Transit. Protect Your Bottom Line.

Optimize your packaging with a custom solution that makes sure your products get from A to B damage-free - no matter what happens during transit.