--- title: Polyethylene (PE) Foam Packaging description: Polyethylene Foam is low cost, resilient to chemicals and water, and industrially recyclable. Suited for a wide variety of applications and industries. --- - [About Us](https://www.foam-industries.com/about-us) - [Careers](https://www.foam-industries.com/careers) - [Sustainability](https://www.foam-industries.com/sustainability) - [Contact Us](https://www.foam-industries.com/contact-us) - [763.503.9265](tel:7635039265) [![logo](https://www.foam-industries.com/hs-fs/hubfs/logo.png?width=250&height=112&name=logo.png) ![logo](https://www.foam-industries.com/hs-fs/hubfs/logo.png?width=250&height=112&name=logo.png)](https://www.foam-industries.com) [![logo](https://www.foam-industries.com/hs-fs/hubfs/logo.png?width=250&height=112&name=logo.png)](https://www.foam-industries.com) - Materials - [Polyethylene (PE) Foam](https://www.foam-industries.com/polyethylene-pe-foam) - [Polyurethane (PU) Foam](https://www.foam-industries.com/polyurethane-pu-foam) - [XLPE Foam](https://www.foam-industries.com/xlpe-foam) - [Other Foams](https://www.foam-industries.com/other-foams) - [Plastics](https://www.foam-industries.com/plastic-fabrication) - [Wood](https://www.foam-industries.com/wood-fabrication) - [Capabilities](https://www.foam-industries.com/capabilities) - Industries - [Industrial](https://www.foam-industries.com/industrial) - [Medical](https://www.foam-industries.com/medical) - [Automotive](https://www.foam-industries.com/automotive) - [Aerospace & Military](https://www.foam-industries.com/aerospace-military) - [Branding & Marketing](https://www.foam-industries.com/branding-and-marketing) - [Fixtures & Displays](https://www.foam-industries.com/fixtures-and-displays) - [Success Stories](https://www.foam-industries.com/success-stories) - Resources - [Technical Documents](https://www.foam-industries.com/technical-documents) - [Gallery](https://www.foam-industries.com/gallery) - [News](https://www.foam-industries.com/news) - [About Us](https://www.foam-industries.com/about-us) - [Careers](https://www.foam-industries.com/careers) - [Sustainability](https://www.foam-industries.com/sustainability) - [Contact Us](https://www.foam-industries.com/contact-us) - [763.503.9265](tel:7635039265) - Materials - [Polyethylene (PE) Foam](https://www.foam-industries.com/polyethylene-pe-foam) - [Polyurethane (PU) Foam](https://www.foam-industries.com/polyurethane-pu-foam) - [XLPE Foam](https://www.foam-industries.com/xlpe-foam) - [Other Foams](https://www.foam-industries.com/other-foams) - [Plastics](https://www.foam-industries.com/plastic-fabrication) - [Wood](https://www.foam-industries.com/wood-fabrication) - [Capabilities](https://www.foam-industries.com/capabilities) - Industries - [Industrial](https://www.foam-industries.com/industrial) - [Medical](https://www.foam-industries.com/medical) - [Automotive](https://www.foam-industries.com/automotive) - [Aerospace & Military](https://www.foam-industries.com/aerospace-military) - [Branding & Marketing](https://www.foam-industries.com/branding-and-marketing) - [Fixtures & Displays](https://www.foam-industries.com/fixtures-and-displays) - [Success Stories](https://www.foam-industries.com/success-stories) - Resources - [Technical Documents](https://www.foam-industries.com/technical-documents) - [Gallery](https://www.foam-industries.com/gallery) - [News](https://www.foam-industries.com/news) - [About Us](https://www.foam-industries.com/about-us) - [Careers](https://www.foam-industries.com/careers) - [Sustainability](https://www.foam-industries.com/sustainability) - [Contact Us](https://www.foam-industries.com/contact-us) - [763.503.9265](tel:7635039265) [Get a Quote](https://www.foam-industries.com/get-a-quote) ![PE Header Graphic](https://www.foam-industries.com/hs-fs/hubfs/PE%20Header%20Graphic.png?width=670&height=628&name=PE%20Header%20Graphic.png) # Polyethylene (PE) Foam Packaging Solutions Our most popular foam! Polyethylene Foam is low cost, resilient to chemicals and water, and [industrially recyclable](https://www.foam-industries.com/sustainability). It’s suited for a wide variety of applications - end caps, case inserts, and other common types of packaging. **If your product needs lightweight, durable protection that holds its shape and ships efficiently, polyethylene foam is often the right starting point.** Ready to get started? [Get a Quote](https://www.foam-industries.com/get-a-quote) ## Why Polyethylene Foam Works for Protective Packaging Polyethylene foam is ol' reliable. It works hard, and it does the job for basic packaging needs. If polyethylene foam is not the right solution, we will say so. The goal is protection that works, not forcing a material. ### Benefits of Polyethylene Foam - [Sustainable ](https://www.foam-industries.com/sustainability)- made from recycled materials and can be recycled after use - Fast and Easy to fabricate and bond - Chemical resistant - Water resistant - Can be heat bonded - Wide variety of densities and color ### Common Applications - Protective inserts for industrial and manufactured products - Lightweight packaging for large or fully assembled items - Cushioning for vibration and drop protection - Reusable or returnable packaging systems - Shipping protection where moisture resistance matters - Direct-to-consumer packaging ## Industries Served Industries ### [![simplified icon of an industrial machine](https://www.foam-industries.com/hubfs/Industrial%20Color%201.png) Industrial](https://www.foam-industries.com/industrial) ### [![simplified icon of pills ](https://www.foam-industries.com/hubfs/Medical%20Color%201.png) Medical](https://www.foam-industries.com/medical) ### [![simpilfied icon of a gear](https://www.foam-industries.com/hubfs/Automotive%20Color%201.png) Automotive](https://www.foam-industries.com/automotive) ### [![simplified icon of a rocketship](https://www.foam-industries.com/hubfs/Space%20Color%201.png) Aerospace & Military](https://www.foam-industries.com/aerospace-military) ### [![simplified icon of three interconnected loudspeakers](https://www.foam-industries.com/hubfs/Marketing%20Color%201.png) Branding & Marketing](https://www.foam-industries.com/branding-and-marketing) ## [![icon of two simplified retail displays](https://www.foam-industries.com/hs-fs/hubfs/Retail%20Display%20Colored.png?width=110&height=91&name=Retail%20Display%20Colored.png) Fixtures & Displays](https://www.foam-industries.com/fixtures-and-displays) ![PE Hinged End Cap Standing](https://www.foam-industries.com/hs-fs/hubfs/PE%20Hinged%20End%20Cap%20Standing.jpg?width=1500&height=1500&name=PE%20Hinged%20End%20Cap%20Standing.jpg) ![PE tray Insert Front](https://www.foam-industries.com/hs-fs/hubfs/PE%20tray%20Insert%20Front.jpg?width=1500&height=1500&name=PE%20tray%20Insert%20Front.jpg) Check out the many applications of Polyethylene Foam with some of our past projects. [View the Full Gallery](https://www.foam-industries.com/polyethylene-pe-foam-gallery) ## Why Choose Foam Industries for Polyethylene Foam Packaging? We design and fabricate **custom polyethylene foam packaging** based on your product, the risk profile, and the shipping environment. It's not one-size-fits-all. It's a custom, FastAF solution for your needs. We focus on stable lead times, predictable costs, and repeatable results across every run. And, we like to have a bit of fun while we're at it. - Data-backed production with quality checks. - Reliable sourcing for all materials. - Quick-turn prototypes or large-volume runs: scale at your pace. - A commitment to [sustainable manufacturing](https://21853755.hubspotpreview-na1.com/sustainability). - A creative team that aren't afraid to problem solve. - Proactive communication, and one main point of contact for each project. [Meet the Team](https://www.foam-industries.com/about-us) ## Spec Sheets Know what you're after and just need the numbers? Let's get down and nerdy. [Browse All Technical Documents](https://www.foam-industries.com/technical-documents) - [Pregis Astrofoam PE Sheet Specifications](https://www.foam-industries.com/hubfs/Technical%20Documents/Astrofoam%20Specifications.pdf) - [Material Physical Property Information for ARPAK®Expanded Polyethylene (EPE) Density Range 1.3 pcf to 4.6 pcf (20 to 74 g/l)](https://www.foam-industries.com/hubfs/Technical%20Documents/PhysicalPropertyInformation_EPEproducts.pdf) - [Material Physical Property Information for ARPRO®Expanded Polypropylene (EPP) – Density Range 1.3 pcf to 3.7 pcf (20 to 60 g/l)](https://www.foam-industries.com/hubfs/Technical%20Documents/TechDataHome_PhysicalPropertyInformation_EPPproducts.pdf) - [Pregis Polyplank Typical Properties (Extruded, Metric)](https://www.foam-industries.com/hubfs/Technical%20Documents/Polyplank%20Typical%20Properties%20Extruded%20(Metric).pdf) [Pregis Polyplank Typical Properties (Extruded, Imperial)](https://www.foam-industries.com/hubfs/Technical%20Documents/Polyplank%20Typical%20Properties%20Extruded.pdf) - [Pregis Polyplank Typical Properties (Laminated & Single Layer Sheeted, Metric)](https://www.foam-industries.com/hubfs/Technical%20Documents/Polyplank%20Typical%20Properties%20LAM%20and%20Sheet%20(Metric).pdf) - [Pregis Polyplank Typical Properties (Laminated & Single Layer Sheeted, Imperial)](https://www.foam-industries.com/hubfs/Technical%20Documents/Polyplank%20Typical%20Properties%20LAM%20and%20Sheet.pdf) ![PE Case Insert filled](https://www.foam-industries.com/hs-fs/hubfs/PE%20Foam/PE%20Case%20Insert%20filled.jpg?width=1500&height=1500&name=PE%20Case%20Insert%20filled.jpg) ### Protect Your Package in Transit. Protect Your Bottom Line. Optimize your packaging with a custom solution that makes sure your products get from A to B damage-free - no matter what happens during transit. [Protect My Products](https://www.foam-industries.com/get-a-sample) ## Frequently Asked Questions ##### How do I know if polyethylene foam is the right option? Our team evaluates your product, shipping method, and risk factors to determine whether polyethylene foam is appropriate or if another packaging approach would perform better. ##### What’s the difference between polyethylene foam and other packaging foams? Different foams behave differently under impact, compression, and vibration. Polyethylene foam is known for durability and moisture resistance, while other foams may offer softer cushioning or different recovery characteristics. The right choice depends on the product and shipping conditions. We'll help you make the right decision for your application. ##### Can you work from existing packaging designs? Absolutely. We can replicate, adjust, or fully re-engineer an existing design. Many clients come to us looking to reduce cost, improve protection, or streamline assembly. ##### I have a product but I need a design for a package. Will you create something for me? Our strength is working *with* your design teams to create something even better. We *do* review existing designs for manufacturability, cost-effectiveness, and performance. We typically *do not* provide full-scale design and engineering services for brand new products. *However: *our team also doesn't shy away from a challenge. If you are looking for more heavy-duty design support, please still reach out. While it's not a core service, it is something we have provided on a case-by-case basis. ##### Do you sell raw materials? We do not. We source a wide range of closed-cell and open-cell foams, primarily from our partner [Pregis](https://www.pregis.com/). Other suppliers include: - [Future Foam](https://www.futurefoam.com/) - [Armacell](https://www.armacell.com/en-US) - [ARPLANK](https://arplankdirect.com/) ##### What are your sustainability initiatives? We support sustainable manufacturing and supply chain logistics by smart material selection, post-production recycling, and consumer education. You can dive into our sustainability initiatives on our [Sustainability Packaging](https://www.foam-industries.com/sustainability) page. ##### Do you build full packaging systems or only foam? Foam is our specialty, but we also build hybrid systems that use corrugated, plastics, custom wood components, and sewn parts when the design calls for it. On occasion, completed projects don't involve foam at all. If your goal is to get something from A to B without damage, to provide a bespoke kit, or optimize transportation, reach out to us! View All Locations Served North Dakota South Dakota Wyoming Wisconsin Minnesota Nebraska Montana Illinois Kansas Colorado Materials [Polyethylene (PE) Foam](https://www.foam-industries.com/polyethylene-pe-foam) [Polyurethane (PU) Foam](https://www.foam-industries.com/polyethylene-pu-foam) [XLPE Foam](https://www.foam-industries.com/xlpe-foam) [Other Foams](https://www.foam-industries.com/other-foams) [Plastics](https://www.foam-industries.com/plastics) [Wood](https://www.foam-industries.com/wood) [Microfoam Replacement](https://www.foam-industries.com/microfoam-replacement)   Capabilities [Custom Foam Fabrication](https://www.foam-industries.com/capabilities) [Design Service](https://www.foam-industries.com/capabilities) [Package Testing](https://www.foam-industries.com/capabilities) [Inventory Control](https://www.foam-industries.com/capabilities) [Fast Lead Times](https://www.foam-industries.com/capabilities) [Prototyping](https://www.foam-industries.com/capabilities) [Industrial Sewing](https://www.foam-industries.com/capabilities) [Custom Wood Fabrication](https://www.foam-industries.com/capabilities) [Request A Sample](https://www.foam-industries.com/get-a-sample) Industries [Medical Industry](https://www.foam-industries.com/medical) [Automotive Industry ](https://www.foam-industries.com/automotive) [Aerospace](https://www.foam-industries.com/aerospace-military) [Military](https://www.foam-industries.com/aerospace-military) [Branding & Marketing](https://www.foam-industries.com/branding-and-marketing) [Fixture & Display Manufacturers](https://www.foam-industries.com/fixtures-and-displays) [Industrial](https://www.foam-industries.com/industrial) [Industry Success Stories ](https://www.foam-industries.com/success-stories) ![logo](https://www.foam-industries.com/hs-fs/hubfs/logo.png?width=250&height=111&name=logo.png) 12424 Ironwood Circle Suite 101           Rogers, MN 55374 [sales@foam-industries.com](mailto:sales@foam-industries.com) 763-503-9265 - - - - ©2026 Foam Industries Inc.   All rights reserved.   [Privacy Policy](http://21853755.hs-sites.com/privacy-policy)   [Terms of Use](http://21853755.hs-sites.com/terms-of-use)   Minneapolis Web Design by BizzyWeb